Grain Processing Equipment
Evaluate and source equipment from the right manufacturers.
Explore Grain Processing EquipmentBeans, Pulses, and Lentils
Bean and Pulse Processing Equipment, Project Leadership, and Mill Intelligence
V5 Strategies supports dry-bean processors, pulse and lentil operations, chickpea and pea processors, elevators, cleaning and packaging facilities, equipment manufacturers, millwrights, contractors, and design-build firms.
From receiving, pre-cleaning, aspiration, destoning, gravity separation, sizing, grading, polishing, optical color sorting, storage, weighing, and packaging, each stage must protect marketable product while removing unwanted material and preparing it for the intended customer.
V5 connects bean and pulse processing equipment sourcing, multi-company project leadership, logistics, installation coordination, commissioning support, documentation, and V5 Pulse Mill Intelligence within one coordinated strategy.
Cleaning the Product Without Losing Its Value
Dry beans, lentils, peas, chickpeas, and other pulses may arrive with field material, stones, dust, broken product, splits, discolored pieces, immature product, foreign grain, or other unwanted material.
The processing line must separate those differences while limiting unnecessary cracking, chipping, splitting, abrasion, and product loss.
Equipment selection depends on the crop, variety, incoming condition, moisture, size, shape, density, defect profile, finished-product specification, required capacity, packaging, facility, and market.
A process designed for one bean variety may not perform identically with another. A line processing lentils may require different screen sizes, conveying methods, equipment settings, storage, and separation stages than a facility processing chickpeas or large dry beans.
V5 Strategies helps organize these requirements and communicate them to the equipment manufacturers, processors, engineers, contractors, and qualified technical specialists responsible for developing the final solution.
The objective is not simply to clean more product. It is to preserve more marketable product.
Understanding the Commercial Bean and Pulse Processing Line
The final process depends on the incoming crop, desired grade, defect profile, finished-product requirements, facility, equipment manufacturers, and market. A commercial bean or pulse line may include the following stages.
- 01
Receiving and Storage
Incoming beans or pulses are received, sampled, weighed, conveyed, elevated, and directed to appropriate storage or working bins according to the facility's product-handling plan.
The system may need to manage multiple crops, varieties, lots, or grades while limiting unwanted mixing and product damage.
Equipment may include
- Receiving systems
- Bag-unloading equipment
- Conveyors
- Bucket elevators
- Scales
- Magnets
- Storage bins
- Working bins
- Distributors
- Dust-control equipment
- 02
Pre-Cleaning and Aspiration
Pre-cleaning removes large, small, and light foreign material before the product reaches more precise separation stages.
Proper feed distribution and aspiration can improve downstream equipment performance and reduce unnecessary wear.
Equipment may include
- Pre-cleaners
- Scalpers
- Grain cleaners
- Screeners
- Aspirators
- Magnets
- Dust filters
- Conveyors
- Bucket elevators
- 03
Screening and Size Separation
Screens and grading equipment may separate the product according to width, thickness, length, or other physical dimensions.
The required screen openings and equipment configuration depend on the crop variety, desired grade, incoming material, and customer requirements.
Equipment may include
- Screeners
- Rotary sifters
- Size graders
- Length graders
- Thickness graders
- Indented cylinders
- Split separators
- Product distributors
- 04
Destoning
Destoners separate stones and other heavy contaminants from the product stream according to density and equipment operation.
Effective separation depends on product preparation, consistent feed, airflow, settings, crop characteristics, and qualified operation.
Equipment may include
- Destoners
- Feed-control equipment
- Aspirators
- Working bins
- Conveyors
- Bucket elevators
- 05
Gravity Separation
Gravity separators may classify beans and pulses according to density. Depending on the crop and operating objective, this can help separate marketable product from lighter, damaged, immature, or other off-grade material.
The processor and responsible equipment specialists must establish the separation objective and machine settings.
Equipment may include
- Gravity separators
- Feed systems
- Aspirators
- Product-diversion equipment
- Bins
- Conveyors
- Bucket elevators
- 06
Polishing and Finishing
Some dry-bean products may be polished to remove surface dust or improve appearance according to customer and market requirements.
Polishing is not required for every bean, pulse, or finished product.
Equipment may include
- Bean polishers
- Dust-removal systems
- Aspirators
- Finish sifters
- Conveyors
- Working bins
- 07
Optical Color Sorting and Final Grading
Optical color sorters can identify and remove selected color differences, foreign material, and visible defects according to the sorter technology, calibration, product condition, and quality requirements.
Final grading or inspection may also be used according to the facility and finished product.
Equipment may include
- Optical color sorters
- Final graders
- Split separators
- Inspection conveyors
- Sorting tables
- Metal detection when required
- Product bins
- Supporting conveyors
- 08
Weighing, Bagging, and Finished-Product Handling
Finished beans or pulses are weighed, bagged, stored, palletized, bulk-loaded, or prepared for shipment according to the customer, package size, warehouse, and market requirements.
Equipment may include
- Finished-product bins
- Batch scales
- Automatic bagging machines
- Bulk-bag systems
- Bag-closing equipment
- Packaging conveyors
- Pallet-handling equipment
- Finished-product storage
One Facility May Process Several Different Products
Many bean and pulse operations handle more than one crop, variety, grade, or package size. A facility may process dry beans during one production period and lentils, peas, chickpeas, or seed products during another.
That flexibility creates additional requirements involving equipment cleanout, screen changes, machine settings, product routing, storage, lot separation, packaging, sanitation, documentation, and operator knowledge.
Equipment selected for a multi-crop facility must accommodate the intended product range without assuming every crop can be processed identically.
V5 helps organize the product requirements, equipment options, manufacturer information, project responsibilities, changeover considerations, installation plans, documentation, and operational knowledge required to support a flexible facility.
How V5 Supports Bean, Pulse, and Lentil Projects
We source the bean, pulse, and lentil processing equipment, lead the project across every manufacturer and contractor through startup, and organize the mill’s equipment knowledge in V5 Pulse afterward.
V5 supports bean, pulse, and lentil processors, and the manufacturers, millwrights, and design-build firms that serve them.
Frequently Asked Questions About Bean and Pulse Processing
Can the same equipment process beans, lentils, peas, and chickpeas?
Sometimes, but each product has different size, shape, density, fragility, defect, and screen requirements. The manufacturers and the processor evaluate each intended product before the equipment and process are approved, and changeover procedures become part of the plan.
What information do you need to evaluate a bean or pulse project?
The crops and varieties, incoming condition and moisture, known foreign material and defect profile, desired grades, required capacity, current process flow, screen information, available space and utilities, existing equipment, packaging requirements, project location, and schedule.
From Incoming Crop to Marketable Product
Tell Us About Your Bean or Pulse Processing Project
Are you building a new cleaning line, modernizing a multi-crop facility, replacing a destoner or gravity separator, adding optical sorting, changing packaging, coordinating multiple manufacturers, or exploring V5 Pulse Mill Intelligence?
Tell us about the crops, varieties, incoming condition, desired grades, required capacity, equipment need, existing facility, packaging requirements, project location, and current stage of the work.
Project Leadership
Connect responsibilities, information, schedules, logistics, installation, and startup.
Discuss Your ProjectV5 Pulse Mill Intelligence
Preserve the equipment information and operating knowledge behind the facility.
Explore V5 Pulse Mill Intelligence